Model No.: LPG
LPG Series Liquid Centrifugal Spray Drier
Liquid Centrifugal Spray Drier,After been filtered and heated the air enters into the air distributor on the top of the dryer. The hot air enters into the drying room in the spiral form and uniformly. Passing through the LPG Series Spray Dryer Machine on the top of the tower, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting the heat air, the materials can be dried into the final products. The final products will be discharged continuously from the bottom of the drying tower and from the cyclones. The waste gas will be discharged from blower. Hywell will design the bag filter to collect materials to reach 99.9% materials recollection. If some materials will be environment pollution, Hywell will design and manufacture the water scrubber..
For the LPG Series Liquid Centrifugal Spray Drier, it consists of of liquid transfer system, air filter system and heating system, liquid atomizing, drying tower, air exhausting and material collecting, control system and so on, the feature for each system as bellow:
1. liquid transfer system
The liquid delivery system consists of liquid tank, pump and so on as to ensure the liquid enter into the atomizer smoothly.
2.Air filtering system and heating system
Before the fresh air enter into the heater, it should pass through the Pre&post filter first, and then enter the heater for heating. For the heating method, there are electrical heater or steam radiator, gas furnace and so on. Which method to choose depends on the customer site conditions. To ensure the drying medium enter into the drying chamber with high purity, the heated air should go through the high temperature high efficiency filter (HEPA-Optional) before enters the drying chamber.
3. Atomizing system
The atomizing system consists of high speed centrifugal atomizer with inverter and so on.
The powder from the high speed centrifugal atomizer is between 40-120 microns.
4. Drying tower system
The drying chamber consists of the spiral shell, hot air distributor, main tower and relevant fittings.
The Spiral shell and hot air distributor: the spiral shell and hot air distributor at the air inlet of the tower top can regulate air flow rotation angle according to the specific condition, guide the air flow inside the tower effectively and avoid the material stick on the wall.in the middle there is the position for installing the atomizer.
Drying tower: The inner wall is SUS mirror sheet, ad welded by the arc welding. The insulation is rock wool.
The tower is manhole and view port as to convenient to clean and maintain the tower. For the Tower body cross interface, pipe elbow are arc butt design, reduce dead angle; sealed type.
The main tower is equipped with air hammer, controlled by the pulse, and hitting the main drying tower timely as to avoid the dust stick on the wall
5. Air exhausting and product collecting system
For the material collecting system, there are several types. Such as cyclone, cyclone + bag filter, bag filter, cyclone +water scrubber and so on. The method is depending on the material property itself. For the filtering system for the outlet air, we have filter on request.
6. Control system
HMI+PLC, each parameter can be displayed on the screen. Every parameter can be controlled and recorded easily. but it also can use button or touch screen.
1. The drying speed is high when the material liquid is atomized, the surface area of the material will increase greatly. In the hot-air flow,95%-98% of water can be evaporated at a moment .The time of completing the drying is only several seconds. This is especially suitable for drying the heat sensitive materials.
2. Its final products own the good uniformity, flow ability & solubility. And the final products are high in purity and good in quality.
3. The production procedures are simple and the operation and control are easy. The liquid with moisture contents of 40-60% (for special materials, the contents might be up to 90%).can be dried into the powder or particle products once a time.
4. After the drying process, there is no need for smashing and sorting, so as to reduce the operation procedures in the production and to enhance the product purity.
5. The product particle diameters, looseness and water contents can be adjusted through changing the operation condition within a certain range. It is very convenient to carry out control and management .
Chemical Industry: Sodium fluoride(potassium),alkaline dyestuff and pigment, dyestuff intermediate, compound fertilizer, formic silicic acid, catalyst, sulphuric acid agent, amino acid, white carbon and so on
Food Industry: Fatty milk powder ,protein, cocoa milk powder, substitute milk powder, egg white(yolk), food and plant, oats, chicken juice, coffee, instant dissoluble tea, seasoning Sugar, corn syrup, corn starch, glucose, pectin, malt sugar, and etc.
Attention to order
1. When order the LPG series high speed centrifugal spray dryer, Client need to supply the materials name.
2. When order the LPG series high speed centrifugal spray dryer, Client need to supply the materials characteristic that include materials HP, Maximum withstand temperature and so on.
3. . When order the LPG series high speed centrifugal spray dryer, Client need to supply the materials primary moisture and final moisture (%).
4. When order the LPG series high speed centrifugal spray dryer, Client need to supply the treating capacity per hour.
|Spray Drying Equipment||LPG-5||LPG-25||LPG-50||LPG-100||LPG-150||LPG(200-11000)|
|Inlet temp(ºC)|| ≤350 ||≤350||≤350||≤350||≤350||≤350|
|Driving type of centrifugal sparyer||drived by compressedair||machanincal drive|
|Dia.of spray pallet||50||102||108||108||150||180-340|
|Dimension(m)||1.8*0.93*2.2||3*2.7*4.26||3.7*3.2*5.1||4.6*4.2*6||5.5*4.5*7||design acording to actual conditions|
|Powder recollection(%)||95-99|| |
Changzhou Hywell Machinery Co,.Ltd
Hywell Machinery is a market leader in one stop smart pharmaceutical production solution experts and your premier one stop solution pharmaceutical equipment manufacturer. Hywell Machinery main products include High Shear Granulator, Fluid Bed Dryer, Fluid Bed Processor, Fluid Bed Granulator, Vacuum Conveying, Bin Blender, 3D Mixer, Vacuum Dryer and so on.
Hywell Machinery custom design your project according to your process and layout requirements. As process equipment, we resolved a lot of process problems for clients during 20 years.
Hywell Machinery realized the application is key important, that is why we focus on integrating process and machinery, resolve your process problems.
Expertise from lab to production processes defined by your product. Hywell Machinery also have the laboratory machinery that include the lab granulator, lab powder mixer and lab drying machine.
Hywell Machinery has special kinds of dust-free solid dosage forms granulation lines and Powder mixing lines. Your process in mind innovation technology for special applications.
Hywell Machinery can improve process test service for your best equipment choice. Customize and design best equipment which satisfied with your process. Because only those who understand the process and know details can develop products that can do more than just the sum of individual components. Hywell Machinery support you in pharmaceutical, health product, food, fine chemical and feed processing through our international innovative process solutions.
Hywell customize all documentation related to the equipment, making easier the training, operation and maintenance of the equipment trough the life term even in the more exigent industries as the pharmaceutical market, we provide a complete set GMP documents including Qualifications(DQ,IQ, OQ,) , FAT, SAT, USER manual documentation. We perform the qualification executions as customer requests.
Our business sections are operating under the strict International Quality Standard of operation with control regulation certificate ISO9001 which is called the [International Quality Certifications".
Machine manufacturing is a very competitive business that demands continuing productivity improvements and cost reductions.
Hywell Machinery aiming to be the top-level pharmaceutical equipment manufacturer and supplier.
Passionate about our business, we are continually pushing the limits of our know-how to provide high-quality, innovative, and mixing, granulating, drying solutions for a host of international brands.
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Hywell machinery Presence & Prospect
Hywell machinery company. is established as the professional manufacturer of industrial mixing, granulation, Drying equipment and system. Our state-of-the-art technology and know-how in this section is originally from China; along with the low labor cost advantage in China, Hywell machinery is born to be your partner for the cost effective solutions in powder mixing & powder granulation and drying system .
Hywell Machinery are not only able to offer the single machine with modern appearance and advanced technique, but also to offer the full line system to save your time, which is one of our strong points. With our engineers` decades of experience in this area, Hywell machinery is capable to offer the most suitable solution for any industry that has a demand for industrial Mixing & Granulation& Drying equipment.
What makes us so successful is our focus on sustainability through superior engineering. Our units are purposely over engineered to delivery superior performance, not just now for the current application, but for future applications. We know that being flexible and adaptable is key in creating a sustainable business as is superior customer service, support, and technology.
- Company Name: Changzhou Hywell Machinery Co,.Ltd
- Representative: Shally
- Product/Service: Drying Machine , Mixing Machine , Granulating Machine , Grinding Machine , Vibration Sieve , Coating Machine
- Capital (Million US $): US1.5 million
- Year Established: 2009
- Total Annual Sales Volume (Million US $): US$2.5 Million - US$5 Million
- Export Percentage: 81% - 90%
- Total Annual Purchase Volume (Million US $): Below US$1 Million
- No. of Production Lines: 3
- No. of R&D Staff: 11 -20 People
- No. of QC Staff: Fewer than 5 People
- OEM Services Provided: yes
- Factory Size (Sq.meters): 3,000-5,000 square meters
- Factory Location: Jianhu Industrial Park,Wujin District
- Contact Person: Mr. Jeff
- Tel: 86-0519-85786231
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